Tus tsav hlab hauv Laser Pulley Alignment
Alignment Condition Check
Cov neeg mob misalignment yuav tau ntsuam xyuas muaj xws li angularity ntshai, horizontal angularity thiab offset. Txoj hauj lwm ntawm qhov transmitted laser kab hauv lub reflector qhia qhov kev txiav txim angularity thiab cov offset. Horizontal angularity yog qhia los ntawm txoj hauj lwm ntawm lub reflected laser kab hauv lub transmitter.
Raug Machine Misalignment
Kev Txiav Txim Siab Angularity |
Offset |
Horizontal Angularity |
Cov neeg mob uas tsim nyog raws li lawv tau pom muaj nyob rau hauv Pulley Pro® 
Rau cov pulley pulley edge thicknesses, Siv cov cim ntawm lub ntsej muag ntawm lub ntsej muag reflector tsim kom muaj tus nqi offset. Lub marks yog nyob rau hauv 1/8 ntiab.
Cov txheej txheem yuav tsum tau nyob rau hauv ib cheeb tsam tiv thaiv ntawm tshav ntuj kaj lug, los yog ib shaded thiaj li yuav cia yooj yim viewing ntawm kab hauv lub Pulley pro® chav tsev nyob.
Txoj kev correcting misalignment
- Yog tseeb angularity los shimming lub tshuab siv precut 304 hlau stainless shims. Kho lus ntawm no angular misalignment yuav tau observed rau cov reflector.
- Yog muaj tseeb offset los ntawm kev kho lub pulley txav los sis lub tshuab axially. No kho lus no kuj yuav tau cai nyob rau hauv chav tsev reflector.
- Yog horizontal angularity los ntawm kev kho tshuab tom qab. Qhov no yuav muab saib transmitter thaum kho.
Raws li cov kauj ruam peb saum toj no, yuav tsum ua kom tiav sai sai. Txawm li cas los, Ib tug alignment correction tej zaum yuav muaj feem xyuam rau lwm cov neeg mob, Li ntawd, cov txheej txheem saum toj no tej zaum yuav tau rov qab ua dua kom txog rau thaum uas lawv tseem kiag li aligned.
Zoo alignment yog tiav thaum lub transmitter laser kab thiab tus corresponding laser kab coincide nrog cov kab hauv cov kab ntawm cov reflector thiab laser transmitter feem.
cuam tshuam |
Tau qhov twg los |
Tom ntej |
TSEEM CEEB NTAWM QHOV ZOO PULLEY ALIGNMENT
Zoo pulley alignment nce qab belt tsav reliability thiab efficiency los txo ntxov los yog tsis ua hauj lwm ntawm pulleys, hniav. Pulleys yuav tau aligned siv txoj hlua thiab ncaj-ntug txoj kev, tiam sis qhov no feem ntau yog lub sij hawm haus thiab prone yuam kev.
Pulley pro® yog ib lub kaw lus laser tshwj xeeb uas tsim los rau lub alignment ntawm cov khoom uas tau tsav. Patented thiab proven reflected laser ua tshuab ho pab txo sij hawm nruab nrab, Manpower thiab tej zaum yuam kev uas muaj pulley alignment thiab plahaum.
Lub Pulley pro® siv lub kaw lus rov qab los ua lub kaum sab xis uas yog ob zaug rau ntawm xwm txheej, Li ntawd, cov reflected yuav mus txawv tebchaws ob zaug, dramatically enhancing accuracy.
Alignment yog qhia rau cov neeg zoo kawg thiab, ua zog rau cov neeg ua zog thiab ntau lawm uptime.
Npaj Kev Kawm
Ua ntej commencing tej hauj lwm kom muaj kev ruaj ntseg yooj yim yog adhered rau.
Khaub ncaws los yog plaub hau ntev yuav tsum tsis pub nyob txhua qhov chaw nyob ze lub tshuab kuaj. Tag nrho cov khoom yuav tsum tau muab tub thiab tagged tawm.
Ua kom muaj kev tsis ua hauj lwm
Ua ntej pib tej kev cai dab qhuas, tsis ua hauj lwm zoo los yog tsis ua hauj lwm yuav tsum tau tshuaj tiv thaiv thiab kho kom tsis txhob rov muaj dua.
Ua kom tsis ua hauj lwm yuav muaj xws li:
- Txom nyem tsav tsheb (tension tsis ncaj ncees lawm, pulley misalignment)
- Ib puag nniaj hnub zoo li (hnub xya, muab kub fluctuations)
- Improper plahaum (belts/sheaves, belts yuam mus rau grooves),
- Kev khiav hauj lwm (dhau, poob siab)
Kev xeem
Ua tau ib qho kev soj ntsuam xyuas kev siv ntawm cov belts thiab txhua pulley thiab nws cov grooves. Nrhiav thiab xav cracks, tej daim, hnav ris tsho. Tiv tauj tauj ntawm cov belts thiab tus pulleys yuav tsum tau xyuas kom meej.
Hloov cov belts los yog lwm yam thiab lwm cov neeg yuav tsum tau hloov ua ntej yuav npaj ua ntej pulley alignment.
Pulley tuab si lug
ko taw
Soj ntsuam lub tshuab rau "muag khoom noj khoom haus". Feeler gauges yuav siv tau nyob rau hauv ib lub ko taw rau ntsuas cov kis. Shim lub tshuab ko taw nrog cov coob ntawm kis (Tus nqi qhia rau cov neeg uas xav tias ua si) Mus txog rau thaum tsis nyeem ntawv yog loj tshaj 0.05m (0.002los yog " 2 mils).
Siv hwjchim 304 hlau stainless shims. "Mos mos" distorts lub tshuab frame thaum bolted, ua kom puas tsuaj rau kev raug mob thiab bearings. Nws kuj yuav ua rau muaj kev ua vibration ntau ntau rau lub tshuab bearings.
Tsav Belts
Tus tej yam kev mob uas txhawj xeeb yog ib qhov zoo rau tej yam uas tsim nyog los yog lwm yam teeb meem uas tej zaum yuav tam sim no. Belts yuav tsum tau hloov sai li sai npaum li cas yog kuaj. Rau ib tug ntau-belt tsav, yuav tsum muab hloov ua ke. Tsuas siv cov qub manufacturer tib yuav tsum tau tseg ua ke thiaj li thiaj li muab cov hlau lead attend.
Yuav kom hloov cov belts rau lub kaw lus uas tsav, lawv yuav tsum xub xub raug rho tawm. Qhov no yog feem ntau accomplished los tsuas loosening tsav tsheb los yog tsav tsev thiab txo qhov chaw nyob deb li cas. Rau lwm tus neeg mob, Ib tug puller yuav tau loosened thiab mus. Belts yuav tsum tsis yuam los yog kuav los tiag mus rau ib lub pulley li no puas lub pulley thiab raws li cov tensile tensile.
Cov belts tshiab yuav tsum muab khaws cia kom zoo.
- Lawv yuav tsum tau khaws cia rau hauv ib lub laj, muab qhov chaw uas tsis muaj kis tau los mus tiv thaiv tshav kub kub los yog cua sov.
- Lawv kuj yuav tsum tsis txhob tshaib plab los ntawm ib tug pas.
Xav paub ntxiv, xa mus rau "Belt Drive Maintenance Maintenance" & Kev ruaj ntseg Manual".
Pulleys
Yog nruab nrab tshiab pulleys thiab belts xyuas kom meej tias cov tseeb-belt-pulley ua ke thiab qhov tseeb belts muaj tau xaiv. Cov uas twb muaj lawm yuav tsum tau xyuam xim hnav thiab hloov lawm yog tsim nyog. Consult qhov "Belt Drive Maintenance Maintenance" & Kev ruaj ntseg Manual".
PULLEY RUN-OUT
Axial pulley khiav tawm yuav cawv alignment readings. Axial khiav tawm yuav tsum tau paub tseeb hais tias yuav tsum tau txwv kom tsis pub dhau luv.
TXHOJ PUAB & TSAV BELT ALIGNMENT
Muaj peb parameters uas piav pulley misalignment. Cov no muaj xws li angularity angularity, horizontal angularity, thiab raug rho tawm hauj lwm thiab tej zaum yuav tshwm sim thaum lawv tseem.
Muaj ntau ntau txoj kev sib khom lus setup methods.
Tus tshaj plaws yog tus straighted thiab txoj hlua txoj kev uas cov hlua yuav tsum kov tus ob edges ntawm txhua lub ntsej muag ib txhij ib txhij (plaub-taw tes rau drives nrog ob pulleys).
Tus pulleys yuav tsum tau rotated ib nrab ib nrab tig thiab ntsuam xyuas dua. Txij ib txoj hlua yuav khov rau ces kaum, Nws yuav tsis yooj yim sib txawv ntawm offset thiab horizontal angularity thaum tsuas peb-taw tes yog ua. Ib straightedge los yog txoj hlua kuj yuav tsis ntes twist ntes.
Ncaj Edge Txoj kev
Txoj hlua txoj kev
Lub Pulley pro® ntawm qhov tod tes mounts magnetically rau lub ntsej muag ntawm cov pulleys.
Nws txug tej yaam laser mus rau lub reflector uas yog magnetically txuas rau lwm lub ntsej muag pulley. Alignment involves ensuring tias cov transmitted thiab reflected laser kab ntais ntawv nrog cov respective kab.
Cov diagrams hauv qab no depict misignment siv cov Pulley pro® thiab cov corresponding corrections raws li tsoom fwv teb chaws.
Kev ncaj ncees angularity yuav tsum tau muaj tseeb ua ntej. Qhov no yog ua los ntawm shimming lub tsev uas tus txav pulley yog mounted rau. Kauj ruam tom ntej no yog mus kho horizontal angularity.
Qhov no yog accomplished los shifting los yog twisting txoj hauj lwm ntawm lub chav uas lub mounted pulley mounted rau. Siv cov tshuaj tsho khuam tom qab kos-screws yog muaj, txwv tsis pub lub tsev yuav tsum tau muab loosened thiab rov positioned. Thaum kawg, tseeb offset mus nyob rau chav uas lub mounted mus rau axially los yog rov txoj hauj lwm ib lub pulleys rau nws shaft.
Txij thaum ua ib tug alignment correction yuav luag invariably rau lwm cov neeg mob, Txoj kev no tej zaum yuav tau rov qab ua dua ntau zaus.
Cov qib uas cov misalignment correction yog ris tawm tej zaum yuav txawv ntawm ib lub caijnyoog twg los.
